Sucker Rod End Fittings and Method of Using Same

ABSTRACT

An end fitting for sucker rods or continuous sucker rods defines a rod receptacle with an interior surface defining void spaces having an axial radius of curvature of at least twenty inches. In one form, the fitting receptacle defines two such void spaces and the radius of curvature differs between them.

RELATED APPLICATION

This patent application is a continuation of copending U.S. patentapplication Ser. No. 11/715,088, filed Mar. 5, 2007, which is related toU.S. patent application titled “Improved Method of Assembling SuckerRods and End Fittings,” Ser. No. 11/715,087, filed Mar. 5, 2007, and isrelated to U.S. patent application titled “Continuous Sucker Rod andMethod of Using Same,” Ser. No. 11/715,085 having a filing date of Mar.5, 2007, now issued as U.S. Pat. No. 7,730,938.

TECHNICAL FIELD

The present invention relates to oil field production, and moreparticularly, to the end fittings used with fiberglass or compositesucker rods in conjunction with downhole pumps and surface located pumpactuation systems.

BRIEF DESCRIPTION OF DRAWINGS

For a further understanding of the nature and objects of the presentinvention, reference should be had to the following detaileddescription, taken in conjunction with the accompanying drawings, inwhich like elements are given the same or analogous reference numbers.

FIG. 1 illustrates a side elevated view partially in cross-section of awellbore having a sucker rod string attached between a pump and a pumpdrive according to the present invention;

FIG. 1A illustrates a side elevated view partially in cross-section of awellbore having a sucker rod string comprising more than one rodattached between a pump and a pump drive according to the presentinvention;

FIG. 2 illustrates a flow chart of assembling a sucker rod and endfitting;

FIG. 3 illustrates a partial side view of an embodiment of a sucker rodfurther illustrating gauge marks for assembly according to the presentinvention;

FIG. 4 illustrates a side elevated view, partially in cross-section, ofa sucker rod end fitting in accordance with the present invention;

FIG. 4A illustrates a side elevated cross-sectional view of an improvedsucker rod end fitting in accordance with the present invention;

FIG. 5 illustrates a side view partially in cross-section of a portionof a sucker rod according to the present invention;

FIG. 5A illustrates a bottom cross-sectional view of a sucker rod outershape in accordance with the present invention;

FIG. 6 illustrates, in flow chart form, the process for manufacturing acontinuous sucker rod in accordance with the present invention; and

FIG. 7 illustrates a side view partially in cross-section of analternative embodiment of a portion of a sucker rod according to thepresent invention.

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION

It is well known in the art to use sucker rods to actuate a downholepump to recover oil from a wellbore. Typically, a series of sucker rodsare connected end to end to form a sucker rod string, which extends fromthe pump drive 10 to the pump 14 (FIG. 1). It should be appreciated thatpump drive 10 is typically a pump jack (i.e. a beam pump system) orother known pump drive. Further, downhole pump 14 is typically aconventional pump well known in the art. It should be appreciated thatalthough fiberglass or composite sucker rods are light weight, they aretypically connected by metallic end fittings 30 which add to the weightof the string and can be a considerable factor in a very deep wellboreas the pump drive must overcome the weight of the sucker rod string,including the metallic end fittings 30 in order to acuate the downholepump 14.

It should be appreciated that the sucker rod string can be made up ofmany rods that are approximately thirty-seven (37) feet in length, thestring can comprise one single continuous rod, or a few continuous rodswhich can be hundreds of feet in length or even a thousand or more feetin length. Regardless of the length of the sucker rod, it is preferablyassembled, as described herein, with an end-fitting 30 as illustrated inFIG. 4 or 4A.

FIG. 1 illustrates a typical pumping system wherein the pump drive 10 isa conventional beam pump or pump jack and is connected to a downholepump 14 through the sucker rod string 12 a inserted into wellbore 8. Thesucker rod string 12 a can comprise a continuous sucker rod whichextends from downhole pump 14 to pump drive 10, a series of connectedcontinuous rods, a series of conventional length rods connectedtogether, or any combination thereof. Preferably, the sucker rod 12 is afiberglass or composite rod. It should be understood that, as describedherein, the sucker rod string 12 a may be the same as the continuoussucker rod 12 when the continuous sucker rod 12 is a one piece rod thatextends substantially between the pump drive 10 and the sub-surface pump14.

Referring now to FIGS. 2 and 3, typically, a sucker rod 12 and itscorresponding end fittings 30 are separately prepared, assembledtogether, and tested for the integrity of the end fitting 30 to rod 12connection. FIG. 2 illustrates a flow chart corresponding to the stepsof preparing and assembling the end fitting 30 and the rod 12. FIG. 3illustrates the rod 12 and corresponding elements described hereinbelow.When the end fittings 30 are manufactured 100, they are preferablyinspected 105, per in-house quality control for proper tolerancing. Itshould be appreciated that proper tolerancing refers to the particulardesign specifications to which the end fitting 30 is manufactured to. Itshould further be understood that quality control inspection, of thetolerances, can also be performed at the manufacturing facility, or bythird party inspectors. If the end fittings 30 pass the inspectioncriteria, they are advanced to the next step 110. The dimensionallyacceptable end fittings 30 may also be placed in inventory for futuremanufacturing needs. Typically, if the end fittings 30 do not pass thedimensional and/or tolerancing inspection they may be returned 106 tothe manufacturer, scraped, repaired (i.e. welded and or machined so asto meet the required dimensional/tolerancing criteria) or anycombination thereof. It should be understood, by those in the art, thatthe dimensional/tolerancing inspection can be performed on eachindividual end fitting 30 or on some pre-determined portion of endfittings selected by some statistical sampling method.

Next 110 the end fittings 30 are cleaned. The cleaning operationpreferably comprises at least one wash. However, the end fittings 30 maybe cleaned by any variety of conventional methods to remove dirt, scale,oil/grease, or other contaminants that may have settled on the surfacesof the end fitting 30. It should be appreciated that the cleaning step110 may also include the detection and removal of burrs, metal shavings,or other abnormalities left from manufacturing. It should be furtherappreciated that the cleaning step 110 can be manually or automaticallyperformed.

After the cleaning step 110, the end fittings 30 are positioned, at step115, so as to allow the introduction of a mold release agent into theend fitting 30. It should be understood that the mold release agent canbe a variety of conventional mold release agents. The mold release agentwill prevent the bonding of the end fitting 30 metal material with theadhesive that is used to connect the end fitting 30 with the rod end 60.It will be more fully understood, as discussed hereinbelow, that thisnovel method of assembly does not rely on the chemical adhesion of theend fitting 30 to the rod 12 but rather a mechanical action. Thus, thepurpose of the mold release agent will become apparent hereinbelow.

Preferably, to apply the mold release agent, the cleaned end fittings 30are turned upside down, so that the mold release agent can be pouredinto the end fitting 30. Preferably, the entire end fitting 30 is filledwith the mold release agent and allowed to stand 117. Preferably, theend fittings 30 are left for about 3 or 4 minutes. However, the standingtime may vary and should not be viewed as a limitation herein. It isforeseeable, that as the assembly becomes more automated, moretechnically advanced, and as different mold release agents are developedand tested, the standing time may vary to a more precise time and othersteps may be integrated such as, but not limited to, spray applications,heated applications, cold applications, or any combination therein.After the standing time, the mold release agent is poured out of the endfitting 30. It should be appreciated that if some type of sprayapplication is utilized, the pouring out and/or the standing time maychange or be eliminated. It should be understood, that after the moldrelease agent has been poured out, the end fitting 30 should be allowedto stand so as to allow substantially all the remaining release agent todry.

After the access mold release agent has been poured out 119, the coatedend-fittings 30 are preferably placed into a heated environment 121 suchas, but not limited to, an oven. The oven can be a conventional ovenused for metal treatment such as stress relieving or heat treatment.Preferably, the end fitting 30 will remain in the heated environment,such as an oven until it reaches a temperature of about 150 degrees F.It should be understood that the exact temperature may vary due to themold release agent's manufacturer's curing recommendations, the exacttype of mold release, the type of material used in manufacturing the endfitting 30, or other factors relating to the curing process. After thecuring, the end fittings 30 can be moved to a staging area or into aninventory storage area in preparation of assembly with a sucker rod end60.

The sucker rods 12, onto which the end fittings 30 will be assembled,are inspected 125 after being formed. It should be appreciated that thepreferable manner of manufacturing the sucker rod 12 is throughpulltrusion. However, other methods of manufacturing are visualized andshould not be viewed as a limitation thereof. Preferably, the rejectedrod bodies 12 are separated for scrap or repair. Preferably, the nextstep 130 is to properly gauge and mark the rod body ends 60, which willbe receiving the end fittings 30. Preferably, two gauge marks are made,on each end 60 to be assembled with an end fitting 30. One mark 62 is toindicate the length of the area to be sanded 66. The second gauge mark64 is to indicate the proper position of the end fitting 30 after it hasbeen placed onto the sanded end 60 as explained in more detailhereinbelow. It should be appreciated that the position of the marks isa function of the rod body 12 diameter and the size of the end fitting30, which will be applied. The placement of the gauge marks 62, 64 canbe determined by measuring or by the use of a gauge to increaserepeatability and accuracy of the mark placement. The marks 62, 64 canbe made in a variety of conventional manners but it is preferable thatthe mark 62, 64 is on the rod 12 surface, such as but not limited to, apaint mark or ink mark. Although light scribe marks may be acceptable,care should be taken not to deeply scratch of gouge the surface and thelight scribe marks maybe difficult to see during other operations.Further, because at least one of the gauge marks 62, 64 must be visibleafter a heat cure step, the mark 62, 64 must be of a type to withstandhigher temperatures. The accepted rod bodies 12 are preferably moved toa sanding area 132.

Preferably, the rods 12 are sanded on the ends 60, that will accept theend fittings 30. In one embodiment, the rod ends 60 are sanded in amachine. In another embodiment the rod ends 60 are sand blasted and inyet another embodiment the sanding is done manually. It should beappreciated that the step of machine sanding is more accurate andpreferably results in a lower reject rate after the assembly of the rodend 60 and the end fitting 30, both during inspection and during fieldoperation. It should further be appreciated that the machine sanding canbe further carried out by full automation or by a combination ofautomation and manual sanding. The combination of automation and manualsanding comprises a machine which rotates the rod bodies 12, about theirlongitudinal axis, and the ends 60 are manually sanded. Preferably, themanual sanding, whether aided by a machine or completely performedmanually, is done using a 50 grit sand paper. However, it should beappreciated that the grit of sandpaper can be varied. Preferably, thesanding step 132 will allow for a better more thorough bonding betweenthe adhesive and the rod body 12. It should be apparent, from thedescription above, and as further detailed below, that the adhesive mustbond with the rod end 60 but should not bond with the end fitting 30.

After the rod ends 60 have been sanded 132, the sanded ends 60 arepreferably cleaned 134 to provide a good surface for adhesion.Preferably, the sanded ends 60 are washed with alcohol. However, avariety of conventional cleaners or chemicals can be utilized as long asthey do not interfere with nor compromise the base material of the rodbody 12. After the ends 60 have been cleaned and have dried, the rodbodies 12 are preferably ready for the step of assembling the rod body12 and the end fitting 30.

The assembly step 138 comprises filling the previously prepared endfittings 30 with a predetermined amount of adhesive. It should beappreciated that the adhesive is of a conventional kind to bond to thematerial of the rod body 12. However, other adhesives may be acceptableand the selection of a particular adhesive should not be viewed as alimitation herein. Once the adhesive has been placed in the end fitting30, the end fitting 30 is placed onto the rod body end 60.

Preferably, the end fittings 30 are applied manually and then properlypositioned on the rod end 60 by means of a manual tool. Preferably, theend fittings 30 are positioned so as to be aligned with the second gaugemark 64 to ensure that it has bottomed out, i.e. that the rod end 60 isfully inserted into the end fitting 30 yet still creating the necessarycavity 24, 26 (see FIG. 4) between the internal surface of the endfitting 30 and the external surface of the rod end. It has been foundthat if the end fittings 30 are rotated on to the rod end 60, theadhesive is more evenly distributed between the rod end 60 surface andthe internal surface of the end fitting 30. Preferably, the assemblytool allows the end fitting 30 to be accurately and repeatedlypositioned for each application. It should be appreciated that othermethods of placing the end fitting 30 onto the rod end 60 are possible.These may include, but are not limited to, the use of a conventionaldrill, such as a pneumatic, hydraulic, or air drill, for high speedrotation, using a machine to rotate either or both the rod body 12 andthe end fitting 30, or a variety of other means of which would allow forthe proper positioning of the end fitting 30, with respect to the rodend 60, while maintaining a thorough and even distribution of theadhesive within the cavity 24, 26 formed between the interior of the endfitting 30 and the external surface of the rod end 60. It should beunderstood that in order for the rod body 12 and the end fitting 30 toremain assembled, through the life time of the sucker rod 12, the amountof and the distribution of the adhesive, in the cavity 24, 26 formedbetween the interior of the end fitting 30 and the external surface ofthe rod end 60 is very important. Thus, the manner of placing the endfitting 30 onto the rod end 60 is very important. An improper assemblymethod, would displace too much adhesive, i.e. force too much adhesiveout of the cavity 24, 26 formed between the interior of the end fitting30 and the external surface of the rod end 60. This over displacement,of adhesive, may result in voids, within the cured adhesive, or a lackof sufficient cured adhesive volume and thus compromise or destroy themechanical bonding between the rod body 12 and the end fitting 30. Itshould be further appreciated that if the adhesive is not thoroughly andevenly distributed or if too much adhesive has been displaced, causingvoids or airpockets, a hydraulicing effect may result during curing.This hydraulicing effect pushes the end fitting 30 in a direction towardthe end of the sanded area 66. It should be appreciated that such aphenomenon is not wanted as it causes for an improper or poor assemblybetween the rod body 12 and the end fitting 30 which can result in aninspection failure of the rod 12 or cause a more expensive and dangerouspremature failing of the sucker rod 12 in the field. Thus, the secondgauge mark 64, is also used to visibly inspect for any movement of theend fitting 30 during the curing stage. The purpose and advantage ofthis mechanical bond is explained in more detail herein.

After the end fittings 30 have been properly fitted 138 onto the rodbody ends 60, they are preferably heat cured 140 to assure the properadhesion between the adhesive, in the end fittings 30 and the rod end60. There are a variety of methods and means to heat cure the adhesive.Preferably, the adhesive, along with the rod end 60 and fitting 30, arepreheated until the adhesive reaches a temperature of about 350 degreesF. It should be appreciated that various heating technologies areavailable to reach this pre-heat temperature very quickly. One suchmethod is the use of incandescent tubes that have a temperature of about1300 degrees F. The high temperature of the tubes coupled with a flashstone allow the adhesive temperature to reach 350 degrees F. in lessthan two minutes. The preheated rod ends 60 and end fittings 30 are thenpreferably placed in a heated environment such as, but not limited to, aconvection oven where the 350 degree F. temperature can be maintained.Preferably, the rod 12 and end fitting 30 assembly is cured, in theheated environment for at least one hour. It should be understood, bythose skilled in the art, that the curing time and temperature may varydepending on factors such as, but not limited to, the type/brand ofadhesive, the material of the rod bodies 12, the material of thefittings 30, the size of the rod 12, the availability of the flashheating, the ambient temperature and humidity, and the type of heatingenvironment being used.

It should be understood that it is preferable to keep track of the timeand temperature of the curing process. This can be done in a variety ofways from using sophisticated chart recorders or computer controls orcan be much simpler by manually recording the time and temperature. Itshould be appreciated that regardless of the means of tracking thecuring cycle, the rods 12 can be heated in batches or individually.

At step 142, the rod bodies 12 and the attached end fittings 30 areremoved from the heating environment and are inspected. As brieflytouched on hereinabove, one of the possible defects is the hydraulicingeffect resulting from air and/or moisture being trapped in the adhesive.This hydraulicing effect will tend to force the end fitting 30 to moveoff of the rod body 12. Because of the second gauge mark 64, the endfittings 30 can be quickly checked, through a visual inspection, for anyindication that the end fitting 30 has moved i.e. any separation betweenthe second gauge mark 64 and the end fitting 30 would indicate themovement of the end fitting 30.

At step 144, the rods 12 and end fittings 30 are allowed to cool andthen are prepared for further inspection.

At step 147, the cooled rods 12 are pull tested to both set themechanical wedge bond (explained in more detail hereinbelow) between theadhesive and the end fitting 30. It should be understood that the pulltest is to create and then to check the integrity of the mechanical bondbetween the rod body 12 and the end fitting 30. It should be furtherunderstood, that after curing 140 and cooling down 144, the end fittings30 will be loose and capable of spinning about the rod end 60. Thisspinning is, at least partially, due to the bonding of the adhesive tothe rod body 12 but not to the end fitting 30 due to the mold releaseapplied to the interior of the end fitting 30. However, the fittings 30will not come off the rod end 60 due to the geometry of the fitting 30and the adhesive filled cavity 24, 26 between the end of the rod 60 andthe end fitting 30. Preferably, the pull test is conducted at apre-determined pressure corresponding to the diameter of the sucker rod12. As the pressure is applied, in a direction so as to move the endfitting 30 away from the rod body 12, the adhesive, which has bonded tothe rod body 12 but not to the end fitting 30, is deformed, by the endfitting 30, thus creating a wedge-type mechanical bond between the endfitting 30 and the rod body 12. The remaining portion of the pull testis to verify the integrity of the newly created mechanical bond so as toensure that the rod 12 and the end fitting 30 are not separated duringuse. It should be appreciated, by those in the art, that after the pulltest, the end fitting 30 will remain stationary and will not move norspin about the rod body end 60.

At step 150, the assembled sucker rods 12 and end fittings 30 arevisually inspected for a proper assembly. Preferably, if the endfittings 30 have been correctly bonded, the end fitting 30 will moveabout one-eighth (⅛) of an inch in the direction of the pull test (i.e.the rod end 60). This movement can be detected visually since theadhesive, when originally applied and cured, forms a “mark” 64′ at theoriginal position of the end fitting 30. Preferably mark 64′ and mark 64are the same but it should be appreciated that the gauge mark 64 may nolonger be visible and thus the adhesive created mark 64′ would be comethe next gauge mark. This “mark” 64′ is formed when the adhesive driedat the end of the end fitting 30 after the original positioning of theend fitting 30. Thus, as the end fitting 30 moves, during the pull test,to form the cured adhesive into a wedge, the adhesive line becomesvisible, thus allowing for an easy visual indication of how much the endfitting 30 actually moved.

Next, at step 155, the assembled sucker rod 12 can be prepared forshipment, use, or storage. It should be appreciated that severalconventional steps can be performed, such as, but not limited to,applying thread protectors to the end fittings 30, coating the endfittings 30 with a rust inhibitor, additional quality control checks orinspections, painting, crating, or inventorying the finished product.

It should be appreciated that the above described steps do not need tobe performed in the exact sequence described. Some steps, such as thepreparation of the end fitting 30 and the preparation of the rod ends 60can be done simultaneously. With the same regard, the inspection andassembly steps may be done in the same area or the parts may be moved tospecific areas for performing specific steps. It should be furtherappreciated that a variety of means may be employed to achieve the sameresult without departing from the spirit of the invention describedherein.

For purposes of the present disclosure, the term “wave,” “wave-shaped,”“sine-wave” or “S-shaped” refers to the asymptotic character of thecurvature of the present transition surfaces. Asymptotic curvature maybe understood by distinguishing it from tangential or arcuate curvature.A tangential or arcuate curve retains the potential to intersect with orcontact the outer surface of the rod 12 if the curve is sufficientlyextrapolated. An asymptotic curve, by contrast, is an infiniteregression that will not intersect with the rod 12 regardless of anyextrapolation of the curve. Any curvature of an annular transitionsurface that is not asymptotic will create an abrupt discontinuity inthe wedge formed thereby, possibly resulting in the spiking ofdestructive forces into the rod body 12.

FIGS. 4 and 4A illustrate the end fitting 30, which can be mounted onany sucker rod whether continuous, or of commercial length, or anylength therebetween. The sucker rod 12 is preferably inserted into thebottom end fitting chamber 32. It should be understood that thecross-sectional shape of the end fitting 30 should substantially matchthe cross-sectional shape of the sucker rod 12. For example, notintended as limiting, if the sucker rod 12 cross-section issubstantially circular, the cross-sectional shape of the bottom chamber32 of the end fitting 30 would be substantially circular. For a furtherexample, not intended as limiting, if the sucker rod 12 cross-section issubstantially polygonal, the cross-sectional shape of the bottom chamber32 of the end fitting 30 would be substantially polygonal. However, itis foreseeable for the cross sectional shape of the chamber 32 and thecross-sectional shape of the rod to be different. In most cases of suchacross-sectional mismatch, the cross-sectional shape of the bottomchamber 32 will most likely be circular. It should be further understoodthat the end fittings 30 may be attached, to a sucker rod 12, while therod 12 is stored on the reel (if it is a continuous sucker rod) or maybe attached at a field location. The preferred end fittings 30, asdescribed hereinbelow, enable the use of the presently described suckerrod 12 as the preferred end fittings 30 prevent separation from thesucker rod 12 as well as prevent the damage, breaking, or fracturing therod 12. Thus, the rod 12, with the preferred end fittings 30, has auseable stroking life that exceeds conventional sucker rods and theirconventional end fittings.

Among the mechanical forces acting on the rod/adhesive/metal interface,are compressive forces, such as during a stroke of the pump either up ordown, and negative load forces. Negative load refers to forces acting onthe side of the wedge opposite from the gripping side of the wedge. Thisnegative loading may be a result of gas pressures in the well, asticking pump, or some other interference with the movement of thesucker rod. The negative loading may cause the sucker rod to be pusheddownward, which causes a compressive force on the wedges. Thiscompressive force, if sufficient or frequent will act to shear theadhesive wedge and destroy the connection. As explained herein, thepreferable loading force on the wedges is a tension force wherein thewedges are resisting the movement of the rod away from the end fitting30. Negative load maybe very destructive to the wedges of prior artdesigns, causing catastrophic shear failure of the wedge. In the presentinvention, however, when a shock load occurs that creates a negativeload, the wedge has the ability to absorb the negative load forces andto thereby resist failure of the rod connection. Wedges transmit thecompressive and tensile forces of pumping from the steel connector orend fitting to the fiberglass rod and vice-versa. The metal end fitting30 is harder than the hardened adhesive, and deforms the shape of thehardened adhesive wedge. Essentially, the metal end fitting 30 squeezesthe deformations in the adhesive when compressive and back travel forcesare applied to the construction. Ideally, the deformations are squeezedby the end fitting 30 out toward the end of the rod, transmitting theforces, at least to some extent, into the metal end fitting 30 foroptimum dispersal of destructive forces.

Axial forces applied to a rod cause deformations of the rod material.The deformations are transmitted throughout the rod body 12 and varydepending on the magnitude of the force and the cross-sectional area ofthe rod 12. Abrupt changes in the cross-sectional area of the rod 12concentrate stress forces in certain areas of the rod 12. The wedges ofsucker rod 12 connections change the cross-sectional area of the rod 12in comparison to the rod body 12 in such a way as to concentrate stressforces on the rod 12. The concentrated forces may exceed the structuralstrength of the composite material of the rod 12, resulting in rod 12failure from cracking or splintering. Early rod 12 designs were plaguedwith premature failure. Failure analysis of these early designs revealedthat failure, while exhibiting itself catastrophically, is rarely aresult of a catastrophic event. The exhibition of catastrophic failureis usually a result of improper maintenance and materials handlingprocedures. Further, the failure, regardless of its manifestation, canbe linked to the interface between the fiberglass rod 12 and the metalend fitting 30. It was still further found that the end fitting 30designs that distribute applied stresses more fully along the length ofthe interface are more successful in reducing failure.

Therefore, the preferred sucker rod 12 connectors, such as illustratedin FIG. 4, achieve a smooth and continuous dispersal of forces along therod-connector interface to avoid the concentration of forces thereon inexcess of the rod 12 strength, while at the same time providing acooperative engagement of the connector and the rod 12 to preventpullouts. After a rod 12 is inserted into the receptacle 32 (see FIG. 2,step 138), the adhesive fills the void space in the wedges or annulusesof the interior surface of the receptacle 32. The initially flowableadhesive cures or hardens becoming a solid and adhering to the rod 12.The adhesive bonds to the rod 12 and not to the inside of the metalreceptacle 32. When the assembled rod 12 is pulled in tension in itsconnector 30, the solid adhesive wedges bonded to the rod 12 pressagainst the complimentary form of the interior of the end fitting 30 andforce the end fitting 30 against the annular wedges of the solidadhesive. A compressive force is imparted to the rod 12 itself as themetal connector and the adhesive wedge press against each other toresist any further slippage. This force of compression is applied acrossthe entire surface where the adhesive wedge and the metal surfacecontact. The wedge acts to engage the end fitting 30 to prevent pulloutsand to disperse the destructive forces evenly throughout therod/adhesive/metal interface, ideally directing the forces toward theend of the rod 60 and even into the metal end fitting 30.

The contours of the wedges on the interior surface of the end fitting 30affect the shape of the distortion in the shape of the adhesivematerial. The distortion travels through the adhesive, impelled by themechanical stress and strain forces acting on the end fitting 30.Specifically, the shape of the distortion approximates the shape of thewedges. If the wedges have an abrupt change of cross sectional area suchas a point of transition from one wedge to the next successive wedge,the shape of the abrupt change will be echoed in the shape of thedistortion, with the result that the distortion takes on a “spiked”shape. The spike is a manifestation of the concentration of force causedby the abrupt discontinuity in the wedges. Such concentrated forces mayexceed the material strength of the rod 12, particularly where the spikeis impelled into the rod 12 at the interface of the rod 12 and theadhesive. Inadequacies in the stress distribution dynamic lead tolocalized and intense stress risers that can overcome the properties ofthe rod/adhesive/metal interface to adequately distribute the appliedload(s), resulting in the loss of integrity of the interface system.Additionally, the cumulative effect of repetitive stress risersaggravate the loss of integrity, thus accelerating the erosion of theaffected area. Thus, any attempt to minimize the destructive forcesleading to catastrophic failure must be focused on the suckerrod/adhesive/metal interface.

In any end fitting 30 design, the principle of the wedge is employed toprovide capture of the fiberglass rod 12 and distribution of the appliedforces encountered in field use. The wedge is formed by a rod receptaclehaving an interior surface shaped to form at least one generallywedge-shaped annulus between the interior surface of the receptacle andthe end of the rod 12 received by the receptacle. The wedge-shapedannulus has an annularly thin portion and an annularly thick portiondistal to the thin portion. Examples of end fitting 30 designs includefrom five wedges (being the earliest designs) to one wedge. In eachdesign, the shape (or shapes) of the wedge (or wedges) is/are determinedby the diameter of the sucker rod 12, the diameter of the pocket(receptacle) of the end fitting 30, and the length of each wedgesection. In all cases, areas of discontinuity and abrupt changes in theshape of the pocket lead to high stress levels, as revealed by stressanalysis of the particular system. Examination of the stressdistribution, or lack thereof, reveals that these areas of high stressconcentration are a product of the shape and size of the discontinuityof the end fitting 30 pocket. These areas lead to destruction of therod/adhesive layer, leading to catastrophic failure as described above.

In the present invention, the shape of the annular wedge or wedges(formed by the cooperation of the rod receptacle or end fitting 30 andthe rod 12 received therein) is wave-shaped where the thick portion ofthe annulus or wedge approaches the rod body 12 distal to the thinportion of the annulus or wedge. That is, the annularly thick portion ofthe annulus approaches the end of the rod 60 asymptotically so thatthere is no abrupt discontinuity in the shape of the wedge or from onewedge to the next. Computer models comparing various rod connectorconstructions (including a metal end fitting 30 or rod receptacle, afiberglass rod 12, and a hardened, initially flowable, adhesive) ofvarious wedge designs, including that of the present invention,demonstrate that a rod connection of the present invention disperses ordirects the forces acting on the connection, and particularly acting onthe fiberglass rod 12, so that there is effectively no spiking of suchforces into the rod body 12. Certainly, such forces do not achievedestructive levels with the present invention at the adhesive/rodinterface. Unlike other wedge designs examined by computer modeling, thepresent invention at least partially directs the stress forces acting onthe connection into the metal end fitting 30 itself, a result unique tothe present invention. The computer modeling is discussed more fully inU.S. Pat. No. 6,193,431 B1, which is incorporated by reference herein.

The wave-shaped transition surfaces of the present end fitting 30 avoidany abrupt discontinuity in the curvature of the fittings 30 internalsurface to avoid any excessive concentration of mechanical forces uponthe rod 12 that would otherwise result in rod 12 failure, and yet stillprovide sufficient wedge-capture upon the application of forces toassure a reliable cooperating grip between the end fitting 30 and theadhesive wedge (or wedges).

Still referring to FIG. 4, the preferred end fitting 30 comprises an endconnector 20 which may be adapted to connect either to the pump drive 10or polished rod, the downhole pump 14 or sinker bars, other sucker rods,or any other desired connection. It should therefore be appreciated thatalthough connection 20 is illustrated having a threaded end, other formsof connection, including but not limited to a box thread connection, aquick coupling, or any other method of attachment can be used.

As shown in FIG. 4, the end fitting 30 is formed to define an axialreceptacle 32 for receiving an end of the sucker rod 12. The axialreceptacle 32 is defined by a series of outwardly converging taperedsurfaces 34, 44 which cooperate with the external cylindrical surface 22of the rod 12 to further define a plurality of a wedge shaped or taperedannuluses 24, 26 about the rod 12 when the rod 12 is in position. Theend fitting 30 includes an external substantially cylindrical surface 28terminating in an externally threaded end 20. End fitting 30 alsoincludes a pair of diametrically opposite flat surfaces 48 for enablingan oil field operator to attach a standard sucker rod wrench thereto forconnecting and/or disconnecting the individual sucker rod end fittings30 from one another.

As described hereinabove, the sucker rod end fitting 30 includes asufficient quantity of adhesive material to completely fill theannuluses 24, 26 defined by the first connector member outwardlyconverging tapered surfaces 34, 44 and the outer cylindrical surface ofthe rod 22 for adhering or otherwise interconnecting the rod 12 to theconnector member 30. When the rod 12 is inserted into the receptacle 32,it displaces much of the liquid adhesive and forces it into the annulus24, 26 surrounding the rod 12, where it subsequently cures, forming anangular wedge which is bonded to the rod 12 and the receptacle taperedsurface 34, 44.

The cured adhesive material forms a sleeve having a series of annulartapering surfaces defining a series of annular wedges positioned betweenthe rod 12 and the receptacle tapered surfaces 34, 44. This hardenedadhesive sleeve forms a bond with the sucker rod 12 to resist the shearforce resulting when tension is applied to the rod 12, as if to withdrawit from the end fitting 30. Additionally, tension applied to the rod 12causes the annular wedges of cured adhesive material to be forced intocompressive engagement with the rod outer cylindrical surface 28 andwith the connector member tapered surfaces 34,44. This results in acompression force directed radially inwardly to the center line axis c-cof the end fitting 30 to compress the annular wedges of adhesivematerial against the rod 12 to retain the rod 12 in position within theconnector member 30 against the action of such tension applied to therod 12.

To avoid the concentration of excessive force on the rod 12 from suchcompression, the wedges must be formed such that there are no abruptchanges in the cross-sectional area of the sleeve. The desired effect ofthe wedges on the stress forces acting on them is to disperse theforces, not to concentrate them. The cross-sectional area of the sleevemust change as smoothly as possible so that compressive forces aredispersed equally along the end of the rod 12, and not concentratedexcessively at any portion of the rod 12.

The sucker rod end fitting 30 of the present invention has an openaxially outer end 53 and a closed axially inner end 33. A first annularsurface or wedge 34 proximal to the open end 53 and a second annularsurface or wedge 44 is distal to the open end, and proximal to theclosed end 33. The transition surface 35 from said first annular surface34 and the second annular surface 44 is defined by the region betweenlines a-a. Transition surface 35 of the receptacle 32 is formed in theshape of a wave having an outward tapered portion nearer said open end53 and inward tapered portion nearer the closed end 33. The transitionportion 35 does not curve concavely to meet the exterior surface of therod 22, but curves asymptotically so that the surface 35 approaches thecylindrical rod surface 22 asymptotically rather then arcuately ortangentially. The distinction between asymptotic curvature versusarcuate or tangential curvature should be appreciated as explainedhereinabove. Any curvature of an annular transition surface that is notasymptotic will create an abrupt discontinuity in the wedge formedthereby, possibly resulting in the spiking of destructive forces on therod body 12. Thus, the cross-section of surface 35 is preferablyS-shaped, sine-waved shaped, or simply wave-shaped, in reference to theasymptotic character of the curvature of the transition surface.

The wave-shaped transition surface 35 smooths out the transition fromthe proximal annulus to the distal annulus and achieves the desiredeffect of avoiding spiking of stress forces on the rod 12. As thedistortion of the cured adhesive is transmitted through the transitionsurface of the sleeve, the wave shape of the surface acts to smooth outthe distortion of the adhesive material. Thus, the force is neverconcentrated at any particular point of the rod 12 in excess of thematerial strength of the rod 12 at such a point. Similarly, a transitionsurface 19 is defined between the annulus or wedge nearest to the closedend 33 between line b-b. Transitional surface 19 is similarity wavedshaped, and approaches the outer surface 22 of the distal end of rod 12asymptotically. Surface 19 is present in the present invention even foran embodiment comprising only a single wedge. The soft contours of thetransition surfaces of the present invention distribute the forcesacting on the rod 12 such that said forces do not exceed the materialstrength of the rod 12. There are no abrupt changes in curvature tocreate regions of high stress in the sucker rod 12, possibly resultingin rod failure. It should be appreciated that other embodiments of endfitting 30 may comprise one annulus, or may comprise more than twoannuluses. In any case, such should be within the scope of the presentinvention and should not be viewed as a limitation thereof.

FIG. 4A illustrates another embodiment of an improved design for the endfitting 30. The end fitting 30, illustrated in FIG. 4A comprises twowedge areas, a top area or top wedge 72 and a bottom area or wedge 74.However, it should be appreciated that more than two wedge areas or justone wedge area can be utilized. The improved design comprises changeswhich increase the area filled with adhesive and changes the slopingangle of the outer wall of the annulus. Thus, increasing the size of thewedge or wedges formed when the cured adhesive is set by pulling the rodafter the rod and fitting assembly. It has been found, throughexperimentation and actual field use data, that these design changeshave increased the life of the rod and end fitting bond as well aspreventing pre-mature failure in the field. In the improvement, any orall of the wedge designs can be altered. However, it is foreseeable thatonly the top wedge 72 is modified as field experimentation indicatesthat the highest stress concentration, from the negative loading, istypically at the top wedge 72.

Preferably, the modification of the wedges will produce a back relief attransition surface 19. This back relief, provided by the increasedsurface area of the wedge, will act as a shock absorber for the forcesgenerated by the negative loading as the rod is pushed downwards.

Typically in prior designs, the wedge wall or annular surface 70 wasdefined by a circle radius of about six inches (6″). However, it wasfound that by increasing the radius to approximately twenty inches(20″), there was a sufficient increase in the annulus 26 area to providefor a more substantial wedge during the setting of the rod and the endfitting. The increase in radius gives the wedge more length and surfacearea thus providing for a more substantial wedge, particularly on thebackside (the side of the wedge closet to the rod end 60) where thewedge must grip in tension as well as resist the compressive forces ofany negative loading. Further, this increase in the radius allows forthe ever important asymptotical relationship which provides for thesmooth transition between the annuluses as described hereinabove. Thisradial increase softens the curve for a more asymptotical relationship.Still further, the diameter 76 of the upper wedge 72 has preferably beenincreased from about twenty seven inches (27″) to about thirty eightinches (38″) due to the change in the circle radius. It should beappreciated that the upper wedge 72 diameter is dependent primarily onthe size (diameter) of the end fitting 30. Thus, the diameter 76 may belarger or smaller than thirty-eight inches (38″) depending in theinitial size of the end fitting 30 and the diameter of the rod 12 ontowhich the end fitting 30 will be mounted.

Preferably, to construct the profile of the internal chamber, of the endfitting, more exact machining is required to provide the area for thewedges. As an example, not intended as limiting, it is preferred tofirst drill a pilot hole, for the chamber 32, in the end fitting.Preferably, the pilot hole is slightly undersized to provide for a moreaccurate centering hole 37 at the end of the fitting 30, which meetswith the rod end 60. It should be appreciated that the proper locationof the centering hole 37, provides for a more symmetrical wedge duringassembly. Further, the centering hole 37 is preferably drilled so as tocreate straighter or more parallel angles at the end of the centeringhole 37. These angles preferably provide for increased surface area atthe end of the centering hole 37 and thus provide a better gripping areafor the rod to end fitting connection as well as provide a more accuratecentering between the rod and the end fitting. As described herein, thepreferable method of initially attaching the end fitting 30 to the rod12 involves spinning the end fitting onto the rod to displace theuncured adhesive and properly center the end fitting 30 on the rod 12.Thus, it should be appreciated that the proper cutting of the centeringhole 37 is an important step to ensure a proper end fitting 30 to rod 12connection. After the centering hole 37, has been properly cut,machining steps are carried out to cut the various angles and radii ofthe wedge areas.

It should be appreciated that although the preferable tolerancing forthe circle radius and the diameter of the annuluses is plus/minus threethousandths (.+−.0.003), a variety of tolerancing may be employeddepending on personal preferences and machine and operator capabilitiesand should be viewed as being within the scope of this invention. Itshould further be seen that the radius sizes and ranges are providedherein as an example and for reference and as such changes of the circleradius, outside of the examples given herein, should not be viewed as adeparture from the teachings herein. Still further, it should beunderstood that the end fittings described herein, can be utilized inconjunction with any sucker rods of any lengths and should not viewed asa limitation therein.

Referring again to FIG. 1, preferably, a continuous sucker rod 12 isflexible enough to be wound on a large diameter reel in order totransport the continuous sucker rod 12 from the manufacturing facilityto the field for insertion into the wellbore 8. It will be understoodthat certain cross-sectional shapes such as diamond shape or otherpolygonal shapes will facilitate spooling a continuous rod into atighter diameter thus improving the transportability and use of thecontinuous rod. It should be appreciated, by those in the art, that acontinuous sucker rod 12 would reduce the overall weight of the suckerrod string, since most of the metal end fittings 30 are eliminated, andwould reduce the handling time in that numerous shorter lengths ofsucker rods would not need to be attached, end to end, before, or as,the sucker rod 12 is lowered into the wellbore 8. It should be furtherappreciated that the reels of the coiled continuous sucker rod 12 couldbe unloaded in the field for insertion into the wellbore 8, or the reelscould be mounted on a trailer such that the continuous sucker rod 12would be uncoiled from the reel, which is mounted on the trailer, andinserted directly into the wellbore 8. It is envisioned that a varietyof methods could be utilized to uncoil the continuous sucker rod 12 andinsert the rod 12 into the wellbore. Such methods would save expensiverig downtime that is consumed when connecting a plurality ofconventional sucker rods, end to end, or when having to pull the suckerrod string 12 a and/or downhole pump 14 out of the wellbore.

FIG. 1A illustrates another embodiment, wherein the continuous suckerrod string 12 a comprises more than one continuous sucker rod 12.Preferably, each continuous sucker rod 12 ranges in length from 1500feet to 2000 feet. However, it should be appreciated that longer orshorter lengths may be used and the choice of length may depend onfactors such as, but not limited to, specific applications, sizelimitations of continuous rod reels, transportation costs andavailability, and preferences of well operators and/or owners. Thecontinuous sucker rods 12 are preferably attached together using endfittings 30 (see FIG. 4) which are described in more detail herein. Itshould be appreciated, by those in the art, that a sucker rod string 12a that comprises more than one continuous rod 12 instead of a singlecontinuous rod 12 will still result in reduced rod string weight as wellas result in faster installations. Even in very deep wells, the numberof continuous sucker rods 12 required to reach between the downhole pump14 and the pump drive 10 will be substantially less than when utilizingconventional sucker rods which may be approximately 37 feet in lengthand thus substantially reducing the number of end fittings 30 requiredto assemble the individual rods into a rod string 12 a.

Referring to both FIGS. 1 and 1A, typically, the sucker rod 12 isconnected to the pump drive 10 by a polished rod (not illustrated).Preferably, the sucker rod 12 is adapted with an end fitting 30 (FIG. 4)wherein one end of the end fitting 30 is attached to the sucker rod 12and the other end is adapted for connection to the polished rod. At thedownhole end, near the sub-surface pump 14, of the sucker rod 12,another end fitting 30 is attached, at one end, to the sucker rod 12.The second end of the end fitting 30 is preferably adapted forattachment to sinker bars (not illustrated). Although a variety of endfittings 30 may be used, the preferred end fitting 30 is illustrated inFIGS. 4 and 4A. It should be appreciated that when more than onecontinuous sucker rod 12 or conventional length sucker rods 12 are beingutilized, additional end fittings 30 are preferably used to connectsubsequent ends 60 of the sucker rod 12 to assemble the continuoussucker rod string 12 a. Preferably, the sinker bars serve to help thesucker rod 12 and the pump 14, if attached below the sinker bars, lowerthrough the wellbore. The sinker bars may further aid in the preventionof the buckling of the sucker rod string 12 a as well as stretch thesucker rod string 12 a so as to allow a greater stroke at the bottom ofthe string 12 a than at the surface. The use and selection of the sinkerbars, as well as the polished rod, is well known, in the art, and is notfurther described herein.

FIG. 7 illustrates a section of one embodiment of a continuous suckerrod 12. Preferably, the sucker rod 12 is manufactured by arranging aplurality of glass fiber rovings in a substantially longitudinaldirection 16. However, it should be appreciated that fiber rovings,and/or glass fiber mats can be arranged in such a way as to havelongitudinally aligned fibers 16 and transversely aligned fibers 18. Thelongitudinally aligned fibers 16 provide substantial tensile strength tothe sucker rod 12. The transversely aligned fibers provide substantiallymore compressive strength to the sucker rod 12. As is well known, in theart, the sucker rod 12 will stretch and then return to its normalposition as the pump drive 10 lifts or pulls on the sucker rod string 12a during the pumping cycle. This stretching and relaxing, of the rod 12,allows the pump stroke, at the downhole pump 14, to be longer than thestroke at the pump drive 10. Thus, the longitudinally aligned fibers 16preferably provide the required strength, to maintain the rod integrity,as the pump drive 10 moves the sucker rod 12 in a longitudinal directiontowards the pump 14 or away from the pump. It should be appreciated thatthe addition of the transverse fibers 18 may not be required if theprimary stress is along the longitudinal axis of the sucker rod 12.However, such fibers 18 may be necessary for certain applications andshould be deemed within the scope of this invention. It should beunderstood that throughout the specification, the sucker rod 12 isreferred to as a fiberglass sucker rod 12 utilizing glass fibers orglass fiber mats. However, the use of other fibers, organic andinorganic, including composites, would be within the scope of thisinvention and should not be viewed as a limitation thereof.

Referring now to FIG. 6, the glass fibers, ravings, or mats, generallyillustrated as 40, are aligned preferably in a longitudinal direction(FIG. 5) but may be aligned in the transverse direction if desired. Thefibers 40 are then wetted in a resin bath 42. It should be understoodthat process for manufacturing the continuous sucker rod 12 describedherein is the substantially the same if the fibers are arrangedsubstantially in the longitudinal direction or both in the longitudinaldirection and the transverse direction. Preferably, the resin 15 is atype of thermosetting resin, however, other resins or adhesives may beused. FIG. 5 illustrates the resin 15, occupying the spaces between thefibers 40. After the fibers 40, have been wetted in the resin bath 42,they are pulled through at least one die 43. The die 43 preferably formsthe wetted fibers 40 into the desired cross section. It should beappreciated that the desired cross-sectional shape may be ofsubstantially any desired cross-section such as, but not limited to,circular, elliptical, rectangular, square, triangular, octagonal, otherpolygonal shape, or a variety of other shapes. However, the preferredcross-sectional shape is a substantially polygonal shape which may bereferred to, by those in the art, as diamond shaped (FIG. 5A, designatedas 112). It should be further appreciated that the die 43 may be a colddie or it may be a heated die, wherein a heated die would begin the cureof the shaped fiber rod 12 as it passes through the die 43. The rod 12is further cured as it passes the die 43 through heating areas, orcuring ovens 45. It should be understood that the die 43 and heatingareas, or curing ovens 45 may be two separate units, or may be a singleunit, wherein the rod 12 is shaped by the die 43, and cured atsubstantially the same time.

It should also be appreciated that the rod 12 can also be hollow. Ahollow rod can be used for many applications including, but not limitedto, carry cables to transmit signals between the surface and downhole,allow fluid production in the hollow core to eliminate associatedproblems, allow the pumping of inhibitors or other chemicals downhole,to allow greater flexibility of the continuous rod 12 (such as forwinding on reels, or to add weight to the string by placing weightedmaterial into the hollow core.

It should be understood that the continuous sucker rod 12 is not cutinto the more conventional lengths of approximately thirty-seven (37)feet but may be pulled to substantially any predetermined length suchas, but not limited to ten thousand (10,000) feet to fifteen thousand(15,000) feet or longer for a single continuous rod 12 or can be betweenone thousand five hundred (1,500) feet and two thousand (2000) feet forthe continuous rods 12 which will be attached together (via end fittings30). It should be understood, as discussed herein above that longer orshorter lengths can be pulled as may be necessitated by a particularapplication.

The cured sucker rod 12 can now be wound onto one or more large diameterreels 50. It should be appreciated that the diameter of the reel 50should be of a size such that the continuous fiber or composite rod 12is not damaged or broken during the winding process onto the reel 50.Thus, the diameter of the reel 50 should be large enough such that theminimum bending radius of the sucker rod is not exceeded during thewinding operation. The manufactured and coiled continuous sucker rod 12can thereafter be transported to the field or stored for future use. Itshould be understood by those skilled in the art of composite orfiberglass rod manufacturing, that the continuous sucker rod 12 can bemanufactured in a variety of lengths. It is contemplated that thecontinuous sucker rod 12 will be manufactured for specific depths ormaybe pre-manufactured and cut to a desired length by a cutter,illustrated in FIG. 3 as element 48. It is contemplated that more thanone continuous sucker rod 12 can be joined together when it may beinfeasible to transport a single reel of continuous sucker rod 12 to aparticular location. In such application, the addition of anintermediate end fitting 30 would still provide a measurable savings inweight and expense of installation. It should thus be furtherappreciated that a variety of different cross sectional configurations,including hollow cores, as well as sucker rod strings comprised of morethan one continuous sucker rod joined together are also within the scopeof this invention and should not be viewed as a limitation thereof.

As is well known in the art, the length of the sucker rod string 12 a,adds significant weight to the end fitting 30 nearest to the surface.The preferred end fitting 30 will remain attached to the sucker rodstring 12 a and will not transmit destructive forces to the sucker rodstring 12 a, despite the significant weight, due to the tapering designof the of the end fitting annuluses and the wedges formed therein. Fromthe foregoing, it should be appreciated, by those skilled in the art,that the preferred end fittings 30 allow for a significantly longcontinuous sucker rod 12, in excess of 10,000 to 15,000 feet, to beutilized to actuate a downhole pump 14, without separation of the rod 12and the end fittings 30 or destruction of the rod 12 by forcestransmitted from the end fittings 30 to the rod.

FIG. 7 illustrates an alternative embodiment of the continuous suckerrod 12 designated, for clarity as 12 b. As illustrated in FIG. 7, thecontinuous sucker rod 12 b is tapered such that the outside diameter, ofthe continuous rod 12 b, is larger at the end 22, near the surface andpump drive 10, and is of a smaller outside diameter at the lower end 24,which is near the sub-surface pump 14. As is known in the art, the upperend of a sucker rod string 12 b typically must support more weight thanthe lower end due to the total weight of the string required to reachfrom a pump drive 10 to the sub-surface pump 14. The continuous suckerrod 12 b, with a larger upper end 22 will thus allow for the support ofgreater weight (and thus greater lengths) of a continuous sucker rod 12b. It should be understood that the embodiment, illustrated in FIG. 7,requires different size end fittings 30 a, 30 b for the upper end 22 andthe lower end 24 because of the differing outside diameters of the upper22 and lower 24 sucker rod ends. It should be further understood that ifthe sucker rod string 12 a comprises more than one continuous rod, therespective upper and lower ends 60 of each rod section would be ofdiffering diameters but preferably the entire sucker rod string 12 awould be tapered from the end nearest the surface to the end nearest thesub-surface pump 14. Still further, it is envisioned that even suckerrod strings 12 a which comprise a multitude of individual sucker rods,such as but not limited to rods being approximately 37 feet in length,which are connected together with a plurality of end fittings, could betapered from the upper end to the lower end. In such an embodiment, eachrod 12 would preferably have at least a slight taper, in the downholedirection. Thus, each sucker rod 12 may be of a slightly different upperand lower diameter. However, a more realistic situation would call forthe overall string taper to be achieved by tapering long sections of thestring wherein a section may comprise several thousand feet of suckerrod 12 being of a certain selected diameter and then having a subsequentlower section of the sucker rod 12 string being of a slightly smallerdiameter.

It will be understood that certain features and sub-combinations are ofutility and maybe employed without reference to other features andsub-combinations. This is contemplated by and is within the scope of theclaims. It may be seen from the preceding description that a novelcombination of a sucker rod 12, including a continuous sucker rod, andan end fitting 30 that resists de-bonding and provides for a sucker rod12 having a sufficient diameter but no joints, if continuous, has beenprovided. Further, an improved design of the end fitting 30 has beenprovided along with methods for the preparation and assembly of the rods12 with the end fittings 30. Although specific examples may have beendescribed and disclosed, the invention of the instant application isconsidered to comprise and is intended to comprise any equivalentstructure and may be constructed in many different ways to function andoperate in the general manner as explained hereinbefore. Accordingly, itis noted that the embodiments described herein in detail for exemplarypurposes are of course subject to many different variations instructure, design, application and methodology. Because many varying anddifferent embodiments may be made within the scope of the inventiveconcept(s) herein taught, and because many modifications may be made inthe embodiment herein detailed in accordance with the descriptiverequirements of the law, it is to be understood that the details hereinare to be interpreted as illustrative and not in a limiting sense.

1. A sucker rod end fitting for receiving a sucker rod including aninterior wall surface defining: a rod receptacle having an open axiallyouter end and a closed axially inner end for housing a sucker rod, saidinterior wall surface having a first surface proximal to said open endconverging outward toward said open axially outer end, and a secondsurface distal to said open end and proximal to said closed endconverging axially outward toward said open axially outer end, and atleast one of said first surface and second surfaces having radius ofcurvature of approximately twenty (20) inches; a transition surface fromsaid first axially outward converging surface to said second axiallyoutward converging surface and a transition surface from said secondaxially outward converging surface to said distal end of said closedaxially inner end, said transition surfaces having a wave-shapedcross-section.
 2. A sucker rod end fitting as claimed in claim 1 whereinsaid transition surfaces approach said rod asymptotically, said firstsurface and said second surface defining a leading edge for distributingpositive forces and said transition surfaces defining a trailing edgefor distributing negative forces.
 3. A sucker rod end fitting as claimedin claim 1 wherein said surfaces converging axially outward each havingradius of curvature of approximately twenty (20) inches.
 4. A sucker rodend fitting as claimed in claim 1 wherein the radius of curvature of oneof said first and second surfaces is different than the radius ofcurvature of the other of said surfaces.
 5. A method for assembling asucker rod body and end fitting comprising the steps of: providing atleast one end fitting having a central longitudinal axis, and aninterior wall defining a receptacle for housing a sucker rod end havinga closed axially inner end, an open axially outer end defining pluralityof axially spaced void spaces, said interior wall having a first sectionadjacent said open axially outer end converging axially outward, asecond section converging axially inward, a third section adjacent saidclosed axially inner end converging axially outward, and a fourthsection converging axially inward toward said central axis andapproaching said central axis asymptotically and terminating at a base,said first and third sections providing a wedge shape having a leadingedge for distributing positive forces and said second and fourthsections each comprising a transition surface between said first andthird sections and providing a trailing edge for distributing negativeforces; said first and third-sections converging axially inward eachhaving a different radius of curvature each said radius of curvaturebeing approximately twenty (20) inches; providing a sucker rod bodyhaving a first end, and an exterior surface, wherein said first end isconfigured for mating with said end fitting wherein said rod has a crosssection other than round; cutting a centering hole near the closed axialinner end, wherein said cutting forms a substantially circular centeringhole; providing an adhesive to the interior of said end fitting;inserting said rod body into said adhesive filled end fitting, andcausing said adhesive to fill said void space between said interior wallsurface of said fitting and said exterior surface of said rod; centeringsaid rod body within said end fitting; wherein said centering is guidedby said centering hole; and heat treating rod body with end fitting,wherein said heat treatment bonds adhesive to the rod body.
 6. Themethod of claim 5, wherein said heat treating cures said adhesive toform wedges in said void space between said interior wall surface ofsaid fitting and said exterior surface of said rod.
 7. The method ofclaim 5, further comprising the step, after heat treating, of pullingsaid rod body in a direction away from said end fitting.
 8. A sucker rodbody and end fitting comprising: at least one end fitting having acentral longitudinal axis, a closed axially inner end, an open axiallyouter end, and an interior wall surface defining a receptacle forhousing a sucker rod end, said interior wall having a first sectionadjacent said open axially outer end converging axially outward, asecond section converging axially inward, a third section adjacent saidclosed axially inner end converging axially outward, and a fourthsection converging axially inward and terminating at a base, said firstand third-sections providing a wedge shape having a leading edge fordistributing positive forces and said second and fourth sectionscomprising a transition surface between said first and third sectionsand said third section and said base approaching said rod asymptoticallyand providing a trailing edge for distributing negative forces; at leastone of said first and third sections having a radius of curvature ofapproximately twenty (20) inches; a rod having an end with an outersurface received within said rod receptacle through said open axiallyouter end and cooperating with said interior wall surface to define anannular chamber between said outer surface of said end of said rod andsaid interior wall surface of said rod receptacle.
 9. A sucker rod bodyand end fitting as claimed in claim 8 wherein the radius of curvature ofone of said first and third sections is different than the radius ofcurvature of the other of said first and third sections.
 10. A suckerrod body and end fitting as claimed in claim 8 wherein said first andthird surfaces each have a radius of curvature of approximately twenty(20) inches.
 11. A sucker rod construction comprising an end fittingdefining a rod receptacle; said rod receptacle having an interior wallsurface defining a cavity, having a closed axially inner end, an openaxially outer end, a plurality of integrally formed, axially aligned,axially spaced void spaces, tapered to be of decreasing diameter towardssaid open axially outer end, at least one of said void spaces defined bya wall surface having a radius of curvature approximately twenty (20)inches; a rod having an end with an outer surface received within saidrod receptacle through said open axially outer end and cooperating withsaid interior wall surface to define an annular chamber between saidouter surface of said end of said rod and said interior wall surface ofsaid rod receptacle; a body of initially flowable adhesive cured to bondto said outer surface of said end of said rod and solidified to form aplurality of wedges in said tapered void spaces engaging said interiorwall surface of said fitting.
 12. The sucker rod construction of claim10, further comprising said interior wall surface defining one of saidvoid spaces having a radius of curvature greater than the radius ofcurvature of another of said void spaces defined by said interior wallsurface.
 13. The sucker rod construction of claim 10 further comprising,a transition surface between said closed axially inner end and thesurface defining said void space distal from said open axially outerend, and a transition surface between said axially aligned, axiallyspaced void spaces, wherein said transition surfaces have a wave-shapedcross-section.
 14. The sucker rod construction of claim 10 wherein saidtransition surfaces approach said rod asymptotically, said wedges havinga leading edge for distributing positive forces and a trailing edge fordistributing negative forces.
 15. The sucker rod construction of claim10, further comprising: a cylindrical rod having an end having acylindrical outer surface received within said rod receptacle throughsaid open axially outer end and cooperating therewith to define saidannular chamber between said outer surface of said end of said rod andsaid interior wall surface.
 16. The sucker rod construction of claim 11,wherein the cylindrical rod comprises fiberglass.